Introduction to YTB-6020 optical fiber laser pipe cutting machine
- Advanced technology and process to achieve pipe batch efficient processing
- High rigidity mechanical structure, advanced caliping system, intelligent auxiliary stock, high efficiency and high quality cutting guarantee
- The deep integration of digital control system, precision transmission components and laser application technology goes beyond various traditional pipe processing methods
- Fully protective brand new look, professional pipe cutting software
CNC laser pipe cutting machine is a professional pipe cutting and processing products, compared with the traditional pipe saw cutting, milling, plasma cutting and other processing methods, CNC laser pipe cutting machine has fast speed, high accuracy, good flexibility and many other advantages. Its main technical features are as follows:
After years of research and development and innovation, the integration of advanced laser technology, the introduction of Italian imported cutting process, optical fiber transmission, suitable for cutting all kinds of complex parts, powerful CNC system and programming software to solve many process problems, to further improve the cutting accuracy, perforation speed, simple and convenient operation.
TFB series optical fiber laser tube cutting machine uphold the simple and practical design concept, give full play to the advantages of optical fiber transmission, combined with mature control software, perfect functions, stable product performance.Powerful cutting function, can simultaneously cut square pipe, round pipe, rectangular pipe and various different types of pipe.Optional automatic feeding, good openness, convenient and simple operation
- Manufacturing process
More than 60 years of machine tool processing experience with advanced processing equipment guarantee: in product manufacturing link, wei has advanced processing, testing, measuring equipment more than 300 sets, imported floor boring and milling machine, CNC gantry and vertical machining center and other main CNC precision efficient and large machining center more than 100 sets, three coordinate meter, laser interferometer and other kinds of precision testing instruments more than 30 sets.
- Inspection process
Yawei Chuang Keyuan adheres to the development strategy of winning by quality, Continue to promote the quality management of the whole staff and the whole process, Always adhere to, “three press”, “three inspection”, “Three no” and other quality systems and principles- – “three press” —— according to drawings, according to process documents, according to technical standards; Process control adhere to the “three inspection system” —— self-inspection, mutual inspection, final inspection; Physical quality adhere to the “three no” —— does not receive bad products, do not produce bad products, do not outflow of bad products; Out of the quality problems adhere to the “three not let go” —— did not analyze the reasons, did not find out the responsible person, did not take corrective or preventive measures did not let go; Continue to carry out quality breakthrough and QC activities according to the PDCA cycle management method to promote quality improvement, Constantly extend the quality management to both ends (supply side and client end).
- Technical process
From CO2 laser cutting began in 2006,3 D fiber laser cutting in 2008 developed to now includes laser cutting, welding, cladding, quenching and other complete laser solutions.
More than ten years of laser technology, technology research and development and innovation, more than 100 technical process team, and the introduction of Italian cutting-edge laser cutting technology, the use of well-known cutting software, forming a perfect process database, with the call, to ensure the cutting speed and effect.
The machine tool overall cutting speed is faster and the cutting effect is better.
- Accuracy and efficiency
Bed body using overall welding structure, after annealing treatment can eliminate welding stress, good rigidity, high accuracy, ensure long-term use without deformation; beam using lightweight material after heat treatment, high precision machining, high precision, equipped with high rigidity precision reducer, grinding gear rack and other efficient transmission mechanism, equipped with fiber laser through mature and advanced system integration, faster, higher efficiency, to meet the needs of different industries and customers.
Uniaxial acceleration of 1G, to achieve high efficiency processing.
- After-sales service and service
Perfect marketing service network: Yawei deeply cultivates market segments, has built more than 50 offices integrating sales and service in China, and has established sales agencies in more than 40 foreign countries;
Adopt CRM information means, realize the whole process of pre-sale, sale and after-sale information management, provide customers with thoughtful and timely service, and win the long-term favor and trust of domestic and foreign customers;
Customers can contact us in the first time through telephone, wechat scanning code and other methods, implement the first ask responsibility system, and solve the problem in the first time;
While dealing with the repair problems, check the machine comprehensively and provide equipment preservation service; customer equipment full life cycle management, customer zero trouble is our pursuit.
|Pipe processing range (long x pipe diameter)|
Scope of processing pipe (long x pipe diameter)
|6000×φ 20-φ 210|
|2||X axis stroke||6500||mm|
|3||Y axis stroke||200||mm|
|4||Z axis stroke||240||mm|
|5||A, B axis stroke||Infinite rotation|
|6||The X / Y axis maximum speed||90||m/min|
|7||Maximum rotation speed of the A / B shaft||90||r/min|
|8||The X / Y axis has a maximum acceleration||0.8G||m/s²|
|10||Repeat positioning accuracy||±0.03||mm|
|11||Length of feeding pipe||3000-6200||mm|
|12||Power supply rated voltage||380||V|
|13||number of phases||3||Phase|
|15||The central radiation wavelength||1070-1080||nm|
|16||Transmission fiber diameter||≥50||μm|
|Weight and size|
|18||Maximum pipe weight||200||kg|
|19||Machine dimensions (L W H)||9300 ×4000×2400||mm|
The equipment processing capacity
Processing scope of pipe materials
|cast||range of work||Raw material maximum length|
|circular tube||Φ20– Φ 210mm||6200mm|
Pipe processing capacity
|material||Pipe wall thick|
(Power: 3,000 W)
Note: 1. The maximum processing scope of the rectangular pipe is 150mm for the long side side length, and the processing range of the round pipe and the square pipe is shown in the table above;
- If you need to cut the pipes other than the above table, such as I-shaped steel, please contact the product manager.
- If cut pipe for a long time, it is recommended to purchase our YTF model.
- The distortion and bending of the pipe shall not be lower than the allowable deviation in GB / T 6728-2002.
|1||machine tool||The YAWEI 6020 pipe-cutting machine tool|
|2||laser generator||Raycus/MAX 3000W,CHINA|
|3||Laser cutting head components||YAWEI|
|4||numerical control system||YAWEI|
|5||Servo motor and drive||INOVANCE,CHINA|
|6||Electric-gas ratio valve||Japan SMC|
|10||Precision straight line guide rail||PMI,CHINA|
|11||Precision rolling bead wire rod||PMI,CHINA|
|16||Special card plate||YAWEI Auto Chuck|
|17||Finished loading platform||None (optional 3000mm drop)|
Bed body beam plate
- Steel structure welding bed body, large return furnace overall annealing to eliminate internal stress, good rigidity, stable without deformation.
- High strength, beam body lightweight design, very low deformation
- Imported large CNC equipment processing, to ensure the position and size of the installation surface, to achieve the accuracy beyond the design standards.
- The upper guide rail structure protects the guide rail from laser processing splashing and extends the service life of the machine.
- Equipped with drawer discharge trolley to remove workpieces and waste.
- The beam adopts lightweight pipe structure, rough processed after annealing eliminates internal stress, and refined after secondary vibration aging treatment, which better solves the stress caused by welding and processing, thus greatly improving the stability of the machine tool.
- Mobile dial can drive the pipe along the Y axis of the machine, to achieve rapid movement and feeding;
- The chuck rotation shaft is driven by the servo motor, with high accuracy and fast movement.
More than ten years of laser process research and development and innovation, the introduction of Italian cutting-edge laser cutting process, equipment using domestic well-known cutting software, good cutting speed and effect.You can provide parameter settings, custom cutting process editing, simulation, sorting, and idling and processing.
Gas road and waterway
Compressed air cutting air circuit diagram (air compressor selection)
- Cutting gas is divided into three gases: nitrogen, oxygen and air, different materials to choose different cutting gas, improve the cutting quality and cutting efficiency;
- Can use air cutting carbon steel thin pipe and stainless steel, aluminum alloy plate, for customers to greatly reduce the processing costs.
- If air cutting is often used, in order to achieve better cutting effect, users are recommended to add a cold dryer (as shown in the figure above); the cold dryer can force the compressed air below the required dew point, thus condensing a large amount of water vapor and oil mist contained into liquid droplets, separated by gas and discharged by the drain to dry the compressed air.
- The waterway system includes two parts: part of the cooling water comes out of the cooler, enters the laser, cools the radiator through the laser radiator inside, and returns to the cooler; part of the cooling water comes out of the cooler, enters the laser cutting head part for cooling and returns to the chiller.
- Optical fiber laser electrical-optical conversion efficiency is high, the conversion efficiency of more than 30%, medium power optical fiber laser using water cooling, can greatly save the power consumption at work, save the operating cost, to achieve high production efficiency
- Laser operation only needs electric energy, does not need to produce additional gas of the laser, with low operation and maintenance costs;
- The output wavelength of the optical fiber laser is 1.07 micron, is 1 / 10 of the CO2 wavelength, the output beam quality is good, high power density, is conducive to the absorption of metal materials, has a good cutting ability, so that the processing cost is low;
- The whole machine optical route by optical fiber transmission, does not need a complex mirror and other light guide system, simple light road, stable structure, external light road maintenance-free
Fiber-optic laser-cutting head
- Highly dustproof
Fully enclosed wrapped light road, the possibility of lens pollution is almost zero.
The laser energy is not affected, and the light transmission is more stable, reducing the cleaning into
- GIF zero focus
The scale can be flexibly adjusted, so that the zero focal position is unified, no longer to adjust the process parameters trouble.
- High efficiency water cooling
Focus mirror, collimator mirror, nozzle are built-in cooling function, strong to solve the problem of cutting heating.Maximize the service life of the cutting head and increase its continuous working time.
- Optimize structural design
Integrated body design, the improved QBH optical fiber interface is no longer stuck due to water leakage, rust and other reasons.
Equipped with various belt QBH connector laser.
- The focus mode
Manual focus / autofocus
Using the same fly brand of optical fiber laser special chiller cooling laser
- (1) Electrostatic injection plastic shell, beautiful and generous, the surface plate adopts the form of rapid disassembly, convenient to use and maintenance;
- (2) High efficiency and energy saving, high control accuracy, using PID intelligent temperature control, temperature control accuracy can reach ± 0.1℃;
- (3) Remote control, convenient operation, the whole series is equipped with RS485 communication function;
- (4) High reliability, long life life;
- (5) Intelligent control and anti-freezing protection. After the anti-freezing protection is opened in winter, the chiller will enter the intelligent control and anti-freezing protection;
- (6) Multiple alarm protection, making the water cooler operation safe and reliable and high;
- (7) The cutting-edge double water temperature design is adopted to effectively protect the normal operation of the water cooler;
- (8) Double water filter protection, special pipe material, can effectively prevent impurities
Scope of supply
|1||main machine||YTB-6020||1 set||YAWEI|
|2||laser||MAX -3000||1 set||MAX,China|
|3||cooling-water machine||standard layout||1 set||Tongfei,China|
|4||Cuttting head||Manual focus,Raytools,|
|5||CNC Controller||YAWEI||1 set||YAWEI|
|6||Dust fan||standard layout||1 set||standard|
|7||CNC chuck system||standard layout||1 set||YAWEI|
|8||stabilized voltage supply||standard layout||1 set||standard|
Standard spare parts
|1||cutting torch||10 Only|
|2||Protect the lens||5 Only|
|3||attachment tools||A set|
|1||Instructions for laser pipe cutter||A|
|2||Laser operating manual||A|
|3||Electronic version of CNC System Data||A|
|4||Electrical schematic diagram||A|
|5||Water cooling machine instruction manual||A|
|6||Product Installation Layout Drawing||A|
|7||Product Delivery Certificate||A|
Technical Supplementary Instructions
|1||The processed pipe shall comply with the relevant provisions of the national standard of Cold-bent Hollow Steel for GB / T 6728-2017 Structure.|
|2||The processed pipe shall be straight with a curvature of 1mm / 1m (4mm / 6m).|
|3||The distortion degree of the processed pipe shall be less than 0.02% of the total length.|
|4||For welded pipes, the external weld shall be basically flat, and the height shall be less than 0.3mm, and the internal weld height shall be less than 2mm.|
|5||Workpiece machining precision: on the basis of the material error, the position error is IT12, and the shape contour error is IT12.|
|6||The roughness of the pipe cutting section varies with the different pipe material and thickness, and the surface of the processed pipe should be free from serious corrosion, otherwise the quality of the cutting section will be affected.|
|7||To reduce the cutting effect of pipe deformation, the relationship between pipe thickness and pipe diameter (or outer circle diameter of non-round pipe) is required as follows:|
When pipe is greater than 50:1 / 40 of pipe diameter thickness 1 / 10 of pipe diameter
Pipe material is less than 50:1mm pipe thickness is 1 / 10 of the pipe diameter
For bending, twisted deformation exceeding the relevant standard can not guarantee the cutting effect.