HLE Yawei series Laser Cutting machine

Introduction to HLE Fiber Laser Cutting Machine

• Good choice for medium and thin plates, the perfect combination of speed and performance, the king of cost performance
• Dual-drive gantry body structure, High rigidity laser welding beam
• Productivity significantly improved by efficient automatic exchange worktable
• Highly integration of laser cutting technology with advanced digital control technology
• User-friendly operation interface and fully upgraded expert parameter library

Technical Parameters

Performance characteristics

Advanced technology

Unique CNC control technology

• German original Beckhoff CNC system, customized development of laser cutting function package based on PC control technology, perfect combination of hardware and software; TwinCAT open control framework, using the world’s current highest speed and reliable bus technology, can meet high speed and high precision requirements;
• The cutting head is highly accurate and stable
• Germany Beckhoff CNC system, stable and reliable performance.
• The industrial computer adopts Win7 system
• Number of control axes 3+1 (X1, X2, Y, Z axes)
• Power control function.
• The movement of the machine is controlled by the host interface and the operation panel.
• Power control function.
• High response follow-up cutting function.
• Absolute coordinates and relative coordinates.
• The dry running function of the machine tool.

Handy HMI control technology

• Independent CNC system, non-interference with HMI human-machine interface
• Production planning function, seamless connection with factory MES

• Flexible entry, arbitrary selection of cutting contour

• Integrated IPG monitoring software monitoring function, more effective troubleshooting

• Power control function.
• High response follow-up cutting function

Ingenious mechanical design-frame

• The gantry type steel structure welding bed, the overall annealing of the large tempering furnace eliminates the internal stress, the rigidity is good, stable and not deformed.
• The machine tool adopts the form of integral welding, which is processed and formed by a high-precision gantry machining center imported from Europe at one time, without the need for foundation to ensure the long-term stable operation of the equipment and shorten the commissioning cycle;

• The overall annealing of the welding bed is stress-relieved, and the deformation of the rack surface is ≤25μm.

Unique mechanical design-beam

• The Y-axis beam is a high-rigidity large-section structure, optimized by finite element analysis, light in weight and good in dynamic performance

• The laser beam is welded by steel structure, and then processed by vibration and aging, and then processed to ensure the strength, rigidity and stability of the beam

• An organ-type protective cover is installed on the crossbeam to ensure that the rack and linear guide rail operate in a closed environment and are not affected by the external environment.

Exchanging worktable

• The workbench is an integral welded structure with good strength and stability.
• The exchange worktable is composed of an exchange device and two movable cutting worktables: the exchange device is fixed on both sides behind the bed and the worktable. The exchange speed is fast, and the work area and the exchange area are automatically positioned to ensure repeated processing accuracy.

Z axis device

• The Z axis device is to realize the up and down movement of the cutting head. After the capacitance sensor on the cutting head detects the distance from the cutting nozzle to the surface of the plate, The signal is fed back to the control system, and then the control system controls the Z-axis motor to drive the cutting head to move up and down, thereby controlling the distance between the cutting nozzle and the plate to be unchanged, and effectively ensuring the cutting quality.
• Z axis adopts precision ball screw drive; linear guide rail guide, stable operation and fast response.

Fiber laser resonator

Fiber laser source is the latest generation of laser resonator, representing the trend of laser development, widely used in the processing of various plates and even non-ferrous metals

Unique advantages of fiber laser generator

• Electro-optical conversion efficiency reaching up to 32%;
• Extremely excellent pulse power/energy stability;

• Long service life, high precision, and service life of pumping source reaching over 100,000 hours;
• Higher speed and better effect;
• Beam quality optimized for applications;
• Air-cooling compact structure design;
• Low-cost compact solution with semi-conductor fiber as laser generation medium, eliminating needs for laser generation gas and achieving environmental-friendliness;
• Small volume, light weight and free of maintenance;
• Core parts employs vertically integrated production, provided with over 40% hot redundancy and subject high reflectivity test of over 90% power.

IPG Laser source

• Electro-optical conversion efficiency reaching up to 32%;
• Extremely excellent pulse power/energy stability;
• Long service life, high precision, and service life of pumping source reaching over 100,000 hours;
• Higher speed and better effect;
• Beam quality optimized for applications;
• Air-cooling compact structure design;
• Low-cost compact solution with semi-conductor fiber as laser generation medium, eliminating needs for laser generation gas and achieving environmental-friendliness;
• Small volume, light weight and free of maintenance;
• Core parts employs vertically integrated production, provided with over 40% hot redundancy and subject high reflectivity test of over 90% power.

MAX laser source

• The MAX fiber laser has high electrical-optical conversion efficiency, and the conversion efficiency is more than 30%. The medium power fiber laser uses water cooling, which can greatly save power consumption during operation, save operating costs, and achieve the highest production efficiency;
• The laser only needs electrical energy during operation, and does not need extra gas to generate laser, and has the lowest operation and maintenance cost;
• The fiber laser adopts semiconductor modular and redundant design. There is no optical lens in the resonant cavity, which does not require startup time. It has the advantages of no adjustment, maintenance, and high stability. It reduces the cost of accessories and maintenance time. This is a traditional laser. incomparable;
• The output wavelength of the fiber laser is 1.07 um, which is 1/10 of the CO2 wavelength. The output beam quality is good, the power density is high, which is conducive to the absorption of metal materials, and has excellent cutting ability, so as to minimize the processing cost;
• The optical transmission of the whole machine is through optical fiber transmission, and does not require complex light guide systems such as reflectors.

Gas and water system

• The gas path system of fiber laser cutting machine comprises two parts, one being cutting gases provided to cutting head which comprise compressed air, oxygen and nitrogen, and the other being auxiliary gas which is dry and clean compressed air;
• The high-pressure nitrogen passes through the high-pressure pipe and is controlled by the high-pressure solenoid valve to directly enter the cutting head. At the same time, it is equipped with a manually adjustable high-pressure relief valve. The nitrogen pressure can be adjusted when cutting different plate thicknesses to save nitrogen consumption
• The cutting section is not required high quality, high-pressure air can be used for cutting, and the pipeline is shared with high-pressure nitrogen, and the three-way ball valve is used for switching, which is convenient and fast, and can save the cost of cutting auxiliary gas
• The waterway system includes two parts: a part of the cooling water comes out of the chiller, enters the laser, cools the laser through the radiator inside the laser, and returns to the chiller. This part belongs to the low temperature part; Enter the QBH through the laser and return to the chiller.

Laser cutting head

Cutting head and follower

• The auto focus laser cutting head BM111, Raytools. The performance is stable and reliable, and the high cutting speed is achieved while ensuring the best cutting quality.
• The standard focal length lens can be used for cutting plates of different thicknesses, avoiding the trouble of changing different focusing lenses.
• One-key start, automatic calibration, non-contact capacitive sensor to ensure the stability of cutting follow-up gap. Even if the surface of the plate is not flat enough, it can achieve a good cutting effect.
• Through the sensor on the cutting head, it can automatically find the edge of the plate quickly, detect the position and angle of its vertex, and automatically adjust and correct the cutting program according to the measured actual position, saving operation time and reducing labor intensity.
• After the cutting is completed, the cutting nozzle is automatically cleaned to extend the service life of the cutting nozzle and improve the processing quality.

Product configuration

Scope of supply

Key component list

Installation requirement

The installation and operation of the HLE series fiber laser cutting machine is performed in accordance with the GB7247-87：Radiation safety of laser products equipment classification requirements and users guide and GB10320-88：Electrical safety of laser equipment and installation

Equipments needed before installation