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Elevator door production line
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The purpose of this processing system is to increase flexibility and automate the production of large flat sheet metal parts such as elevator doors and vehicle walls. The whole system includes: the raw material is selected by the automatic bar feeding system and transferred to the CNC punching machine to complete the punching process.
The long and short sides of the plate are bent using two gantry bending robots and two CNC bending machines. After the short edges are folded, they are transferred to the welding line to complete the rebar resistance welding, servo arc welding at the overlapping edges of the reinforcement ribs and bottom plate. The robot spot welds the overlapping edges of the bottom plate and stacks them on wooden pallets.
The purpose of this processing system is to increase flexibility and automate the production of large flat sheet metal parts such as elevator doors and vehicle walls. The whole system includes: the raw material is selected by the automatic bar feeding system and transferred to the CNC punching machine to complete the punching process.
The long and short sides of the plate are bent using two gantry bending robots and two CNC bending machines. After the short edges are folded, they are transferred to the welding line to complete the rebar resistance welding, servo arc welding at the overlapping edges of the reinforcement ribs and bottom plate. The robot spot welds the overlapping edges of the bottom plate and stacks them on wooden pallets.
The equipment included in the line includes:
- Automatic bar feeder
- CNC Punching
- Long CNC shank
- Truss-type bending robot
- CNC press (small)
- Welding line
- Reinforcement of the rib mounting system
- Material library for reinforcing ribs
- Resistance welding to reinforce ribs
- Welding gun cleaning station
- Welding & stacking robot
- Wood pallet
- Electrical control system
Related products
- Includes frame, servo system, laser source, laser cutting head, air system and water system for cooling, vacuuming and ventilation with workpiece catcher, table, punching plate, beam, pneumatic, lubrication and clamping system. .
- CNC servo punching: Frame structure, solid structure, high rigidity, servo-controlled punching force 294kN, punching frequency up to 700 cpm
- High efficiency, 2000cpm punching speed, energy saving and environmental protection, low noise and energy consumption.
Sheet metal automatic processing production line is a compact and flexible production line that integrates three-dimensional warehouse, CNC punching and cutting unit, pallet divider, turning device and needle folding unit.
CNC plate type, can automatically punch flat holes. The entire production line has large production capacity and small scale, and can realize fully automated material handling and high flexibility without manual intervention.
The automatic laser cutting line provided by Yawei can be used as a smart sheet metal factory device to communicate and share data with the ERP/MES production management center during processing. according to the production plan.
- Automatically complete loading, cutting and unloading of billets
- Perform batch and continuous processing of single sized billets
The 3-in-1 CNC punching line combines automatic billet loading and unloading, integrating the advantages of punching and laser cutting processing.
The punching unit of the punching machine has the functions of automatic billet feeding, punching and automatic loading and unloading and stacking. Feeding and unloading devices are located on both sides of the machine, which has strong scalability and high efficiency.
- Billet trolley
- Barrel feeding device
- CNC punching machine
- Billet unloading device
- Product lifting and unloading equipment
The plate face punching unit (FMC) has the functions of automatic feeding, punching and automatic loading and unloading and stacking.
- The system consists of a punching and cutting machine combined with an intelligent material library, a bar feeding device, and an automatic product sorting and stacking device.
- Centralized control system can control each device to maximize the processing efficiency of the system.
- Billing Truck
- Automatic loading and unloading equipment
- Laser cutting machine
- Finished trolley
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