SMART GANTRY WELDING MACHINE BTMZ1800-TPA2
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OUTSTANDING FEATURES
- Tandem saw welding technology with 2 wires of 4.0 – 4.8 provides high efficiency, achieving full penetration at a plate thickness ≤ 25mm, reducing the need for edge beveling and back gouging (root pass grinding).
- Utilizing the latest generation inverter technology, ensuring precise control and energy efficiency.
- 100% duty cycle, capable of operating in harsh industrial environments.
- The touchscreen control panel is intuitive, with pre-installed welding DATA sets for easy training of machine operators.
- The machine is equipped with an automatic seam-tracking sensor system for each welding torch. This prevents positional deviations during welding, especially in cases of thermal distortion of the beam, uneven flange or web, or plate misalignment
TECHNICAL DATA
| NO | MODEL | UNIT | PARAMETERS |
| 1 | Beam width | mm | 200-800 |
| 2 | Beam height | mm | 200-2500 |
| 3 | Welding powder container | kg | 2*50 |
| 4 | Maximum beam length | m | 24 |
| 5 | Beam travel amplitude | mm | 1500 |
| 6 | Crane rail length | m | 27 |
| 7 | Welding travel speed | mm/phút | 200-1400 |
| 8 | Crane drive motor | w | 2*750 |
| 9 | Welding torch lift motor | w | 2*1500 |
| 10 | Welding torch left-right movement motor | w | 2*750 |
| 11 | Welding powder suction motor | w | 2*3000 |
| 12 | Crane rail hardness | P | 24 |
| 13 | Air compressor | HP | ≥ 0.75 |
| 14 | Automatic welding powder discharge unit | Bộ | 02 |
| 15 | Automatic torch lifting and opening unit | Bộ | 02 |
| 16 | Welding position | 1F/1G | |
| 17 | Laser welding path detection sensor | 2*2 | |
| 18 | Power supply | V/hz | 380-400 V/3PH, 50/60Hz |
| 19 | Welding wire diameter | mm | ø2.4 – ø5.0 |
| 20 | Main machine power | kw | ≥ 8.6 |
| 21 | Welding torch cluster (SAW) | 02 | |
| 22 | Intelligent controller with stored welding program | Bộ | 01 |
| 23 | Load: 4 4.0 wire spools, weight 125kg | kg | 2000 |
| 24 | Power | kw | 232 |
SMART GANTRY WELDING MACHINE BTMZ1800-TPA2
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The SMART HORIZONTAL WELDING MACHINE HN0630-S2 is the unique machine on the market that can weld multiple types of beams, including straight beams and specially shaped profiles such as A-shaped and K-shaped beams.
- Integrating a set of optimal welding heads in terms of technology and size, ensuring that a variety of beam sizes can be welded.
- Using 2-wire 2 independent arc welding technology with 04 (or 08) Artsen CM500R Megmeet welding sources, with a large welding data system, automatically calculating welding parameters. Optimum user action on the touch screen control panel.
- Application of Tandem MIG welding technology under the drug layer for fast welding speed, high weld quality. Welding source is a source for robots with many advantages such as wide input voltage range, stability, and durability.
- The wire feed of the welding source has an Encoder that controls the wire speed, making the welding current stable and the highest quality weld.
- Pre-installed welding DATA kit, maximum support during operation, easy training of operators, optimizing labor costs.
- Equipped with user data monitoring to help evaluate work efficiency. Measure parameters of welding meters, welding time, machine downtime for each production shift.
- The machine has built-in Ethernet IP connection to connect to SCADA or MES systems. The data in the machine will be sent to the server to give aggregates and display reports by shift/day/month/quarter
- Machine frame: 01 set
- Welding torch and center pulling rod system: 02 sets.
- Welding guide device: 02 sets
- Flux recovery system: 02 sets.
- Welding source: 4 sets Megmeet Artsen CM500R and 2 sets Jasic MZ1000.
- Control system: 01 control cabinet, 01 control handle.
- Hose and cable system
- Integrating 3 functions of attaching, welding and straightening on the same body system, is a solution to flexibly meet the needs of customers, helping to increase productivity, optimize space and cost
- The body is sturdy and stable
- Using Tandem MIG 2-wire technology under the drug layer for high speed and weld quality
- The welding source used for the machine is a welding source for robots with many advantages such as a wide, stable and durable input voltage range. The wire feed of the welding source has an Encoder that controls the wire speed, making the welding current stable and ensuring the quality of the weld.
Điện áp vào (V):3 pha 380 VAC
- Machine frame: 01 set
- Welding torch and center pulling rod system: 02 sets.
- Welding guide device: 02 sets
- Flux recovery system: 02 sets.
- Welding source: 4 sets Megmeet Artsen CM500R and 2 sets MZ1000 Jasic.
- Control system: 01 control cabinet, 01 control handle.
- Hose and cable system
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