Yawei HPE Series CNC Turret Punching machine

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Yawei ,
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  • Production technology and quality management according to the standards of Nisshinbo – Japan.
  • Servo motor generates punching force for fast speed, can reach 1500 times/min.
  • Turntable punching station, made of hardened alloy steel, precision machined.
  • Thick punching plate, suitable for common punches and dies, servo motor control, precise positioning, flexible operation.
  • The punching station integrated with the Auto-index head allows punching to form many complex details.
  • Exclusive Auto-index punching control technology, for high positioning accuracy.
  • The workpiece moving system consists of two CNC X and Y axes driven by a servo motor through a ball screw.
  • Powerful control function with 840D CNC control system from Seimens-Germany.
  • Touch screen HMI 17inches, easy to operate.
  • Precise head down control, maximum error only ±0.01.
  • Equipped with probe sensor and workpiece clamp sensor.
  • Energy saving, low operating cost, low noise, simple maintenance.
  • Integrating the world’s leading Sigmanest billet stacking software, maximizing material savings.
BÁO GIÁ NGAY 1900 9410

Main structure and characteristics

The machine is consisted of frame, servo punch unit, index revolving tooling, thick turret with sleeve structure, beam, worktable, pneumatic system, lubrication system, lamp, repositioning system, electrical control system and etc.

Frame

Adopt the closed “O” structure, better rigidity for the frame and better stability.

Hydraulic system

Adopt the steel structure, wipe off the internal force through backfired after jointing.and anti rust paint,process through soraluce boring and milling center which has five axis

Servo system

  • include 30 ton punch unit
  • With the control of CNC system, can realize different punch mode
  • Can adjust stroke of punch head, and get best punch perference

Worktable

Worktable surface is of brush.with some steel balls

Turret structure

  • Big depth structure, ensure the precision and wearable function of the turret.
  • To ensure the precision positioning of turret table and tooling, reducer unit imported from Japan.

Autuo-index structure

  • Keeping touch index tool position worm wheel driven unit , ensure the bidirectional driven precision.
  • Ensure high precision and reliability, worm wheel units are imported from Japan.

Beam and clamps

  • Adopt the high precision, moved with long-stroke ball screw, linear guideway guiding,having rapid speed,high moving precision,and long life.
  • High strength prolonged clamp with less dead zone
  • Each clamp has one sensor, once sheet is loosened, punching operation will stop immediately.

Pneumatic and lubrication system

  • The Compressed air controller by different valves, working pressure 0.6MPA for Position cylinder for turret, reposition cylinder for sheet, and clamps
  • Adopt centralized lubricate mode

Reposition

Use two pneumatic cylinder when need reposition, the work sheet will be pressed on the worktable and the clamp will loose and reclamp, in this way there will be longer size punch zone, and precision

CNC Controller

Adopt Siemens Germany, specialize for CNC Turet punch

List of main components

No.NameBrand
1CNC controllerSIEMENS,Germany
2Servo motor and amplifierSIEMENS,Germany
3Servo system
4control system for punch unitSiemens, Germany
5Thick turret and tool holder  NISSHINBO,Japan
6Auto-Index
7Sychronize belt and chainSUBAKI,Japan
8Worm wheel unitMitsubishi,Japan
9Bearing and bearing sitNSK,Japan
10Linear guideTHK, Japan
11Ball screw
12Air-source treatment 4-unitSMC,Japan
2 positions-5 pass electric-magnetic valave
2 positions-3 pass electric-magnetic valave
13Standard partsMISUMI,Japan
14Breaker and ContactorSIEMENS,Germany
15ButtonsSchneider, France
16Proximity switchBAULLUF, Germany
17Stroke switch(clamp dead zone)BAULLUF, Germany

Turret Stations

No.StationDimension rangeQuantity
1A1/2″  (￠3.0~￠12.7mm)16
2B1-1/4″ (￠12.7~￠31.75mm)16+2(AI)
3C2″     (￠31.75~￠50.8mm)2
4D3-1/2″ (￠50.8~￠88.9mm)2
5TOTAL38
No.NameSpecificationUnit
1Punching pressure294KN（T）
2Punching formServo drive
3Frame structureO frame structure
4Max. sheet sizeX5000(include one reposition)mm
Y1250mm
5Max. sheet thickness6.35（Q235－A）mm
6Max . diameter of hole punched with one cut at 0.8mm thicknessΦ88.9mm
7Stroke rate per minute（1mm step,6mm punch stroke）2300cpm
8Number of clamps3
9Re-position pneumatic2
10Capacity tool magazine (index tool)38（2B）
11Number of axes controlled5（X、Y、Z、T、C）
12Tooling typesLong punch tool
13Worktable structureBrush with some steel balls
14Max.Sheet feeding speed102m/min
15Turret speed30rpm
16Speed of the index tooling station60rpm
17Hole-punching precision±0.1mm
18Max. weight supported150Kg
19Working Average Power6.1KW
20Air source0.6Mpa
21Air consumption250CL/ min
22Test of dead zone of clamp
23Anti-loosen unit of clampY
24off-tooling detection deviceY
25deformation of sheet alarm deviceY
26outline measurementsL5610mm
W4000mm
H2260mm
27Weight of machine15000kg

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Yawei HPE Series CNC Turret Punching machine

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