WIND POWER STEEL PORTAL
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WIND POWER STEEL PORTAL
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- Integrated adaptive welding optimization control unit
- Fast welding speed, high weld quality
- Easy operation, optimized labor costs
- Integrated Ethernet IP connection to SCADA or MES systems
Main Features
Wind Turbine Base Welding Gantry is the only machine in Vietnam developed by Bruco, specifically for welding steel pipes with diameters up to 14m, ensuring weld quality, high welding productivity, minimizing intermediate stages, and is mainly applied in the national wind power industry.
MAIN COMPONENTS OF THE MACHINE
- Main machine: Welding gantry with a flexible lifting and lowering platform mechanism, making it easy to adjust the workpiece diameter from 4000mm-14000mm.
- Welding head integrated with an automatic torch lifting mechanism along with a contact sensor.
- Automatic welding flux dispensing and recovery system to prevent flux wastage.
- Control system: 01 KEYENCE controller with English/Vietnamese languages.
- Welding power source: Tandem 1250/1600A welding power source (optional).
OUTSTANDING FEATURES OF THE WIND TURBINE BASE WELDING GANTRY
- Wind Turbine Base Welding Gantry integrates an optimal welding technology adjustment head, ensuring the ability to weld various pipe sizes.
- Applies Tandem SAW technology under flux for fast welding speed and high weld quality. The welding power source is designed for TANDEM welding with many advantages such as a wide input voltage range, stability, and durability.
- Gantry Welding Machine is pre-installed with welding DATA, providing maximum support during operation, easy staff training, and optimizing labor costs.
- Integrated Ethernet IP connection to connect to SCADA or MES systems. The data in the machine will be sent to the server to provide summarized reports by shift/day/month/quarter, evaluating the efficiency of machinery and labor.
TECHNICAL SPECIFICATIONS TABLE
| No. | MODEL | UNIT | SPECIFICATIONS |
| 1 | Power supply for the machine | V/Hz | 3 phase, 380-400V, 50Hz |
| 2 | Rail | P43 | |
| 3 | Distance between two rails | m | 15 |
| 4 | Working platform | m2 | >28 |
| 5 | Motor for moving, lifting, and lowering the platform | Inverter control | |
| 6 | Working height | m | 4 – 16 |
| 7 | Travel speed on rail | m/min | 0.4 – 1.2 |
| 8 | Platform lifting and lowering speed | m/min | 0.4 – 1.0 |
| 9 | Welded product diameter | mm | 4000 – 14000 |
| 10 | Welding torch assembly | TANDEM SAW welding with 2 wire diameters (3.2mm, 4.0mm, 4.8mm) | |
| 11 | Flux dispensing and recovery mechanism | Automatic | |
| 12 | Welding position detection mechanism | Contact detection mechanism, self-adjusting position distance 200mm | |
| 13 | Canopy | set | Yes |
| 14 | Maintenance operation ladder | mm | 2 months |
| 15 | Control cabinet | kw | KEYENCE/MITSUBISHI |
| 16 | Gantry travel distance | Fixed/movable | |
| 17 | Automatic flux suction and discharge unit | 1 | |
| 18 | Welding wire diameter | 2.4 – 4.8 | |
| 19 | Main machine body power | ≥ 28.6 |
Customers interested in the wind turbine base welding gantry please contact Weldcom via hotline or leave your information so we can provide detailed support.
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