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WIND TURBINE TOWER FABRICATION SOLUTIONS

Wind turbine towers are fabricated from large-diameter cylindrical steel sections with varying wall thicknesses according to design specifications, connected by bolted flanges. The fabrication process requires strict control of roundness, concentricity, flange flatness, and post-weld distortion.

Weldcom provides consulting on edge beveling, plate rolling, fit-up and assembly, and automated longitudinal and circumferential welding using Submerged Arc Welding (SAW) technology, combined with welding rotators and specialized material handling equipment.

These solutions focus on improving thick-section welding productivity, maintaining precise fit-up between tower sections, and meeting weld quality inspection requirements.

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OFFSHORE WIND FOUNDATION FABRICATION SOLUTIONS

Offshore wind foundations, including monopiles, transition pieces, and jacket foundations, are subjected to complex combined loads from waves, wind, and ocean currents. Fabricating these structures requires strict control of coaxial alignment, geometric deviations, weld quality in thick steel sections, and fatigue resistance at structural joints.

Weldcom provides consulting on edge beveling, large-diameter plate rolling, assembly, turning and positioning systems, and automated multi-arc welding technologies. Equipment is selected according to the dimensions, weight, and specific characteristics of each structural configuration.

The solutions focus on heavy-duty structural fabrication capabilities, welded joint quality, and compliance with offshore inspection and acceptance requirements.

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