WIND POWER STEEL PORTAL

WIND POWER STEEL PORTAL

WIND POWER STEEL PORTAL

Print page
  • Integrated adaptive welding optimization control unit
     
  • Fast welding speed, high weld quality
     
  • Easy operation, optimized labor costs
     
  • Integrated Ethernet IP connection to SCADA or MES systems

Main Features

Wind Turbine Base Welding Gantry is the only machine in Vietnam developed by Bruco, specifically for welding steel pipes with diameters up to 14m, ensuring weld quality, high welding productivity, minimizing intermediate stages, and is mainly applied in the national wind power industry.

MAIN COMPONENTS OF THE MACHINE

  • Main machine: Welding gantry with a flexible lifting and lowering platform mechanism, making it easy to adjust the workpiece diameter from 4000mm-14000mm.
  • Welding head integrated with an automatic torch lifting mechanism along with a contact sensor.
  • Automatic welding flux dispensing and recovery system to prevent flux wastage.
  • Control system: 01 KEYENCE controller with English/Vietnamese languages.
  • Welding power source: Tandem 1250/1600A welding power source (optional).

OUTSTANDING FEATURES OF THE WIND TURBINE BASE WELDING GANTRY

  • Wind Turbine Base Welding Gantry integrates an optimal welding technology adjustment head, ensuring the ability to weld various pipe sizes.
  • Applies Tandem SAW technology under flux for fast welding speed and high weld quality. The welding power source is designed for TANDEM welding with many advantages such as a wide input voltage range, stability, and durability.
  • Gantry Welding Machine is pre-installed with welding DATA, providing maximum support during operation, easy staff training, and optimizing labor costs.
  • Integrated Ethernet IP connection to connect to SCADA or MES systems. The data in the machine will be sent to the server to provide summarized reports by shift/day/month/quarter, evaluating the efficiency of machinery and labor.

TECHNICAL SPECIFICATIONS TABLE

No.MODELUNITSPECIFICATIONS
1Power supply for the machineV/Hz3 phase, 380-400V, 50Hz
2Rail P43
3Distance between two railsm15
4Working platformm2>28
5Motor for moving, lifting, and lowering the platform Inverter control
6Working heightm4 – 16
7Travel speed on railm/min0.4 – 1.2
8Platform lifting and lowering speedm/min0.4 – 1.0
9Welded product diametermm4000 – 14000
10Welding torch assembly TANDEM SAW welding with 2 wire diameters
(3.2mm, 4.0mm, 4.8mm)
11Flux dispensing and recovery mechanism Automatic
12Welding position detection mechanism Contact detection mechanism, self-adjusting
position distance 200mm
13CanopysetYes
14Maintenance operation laddermm2 months
15Control cabinetkwKEYENCE/MITSUBISHI
16Gantry travel distance Fixed/movable
17Automatic flux suction and discharge unit 1
18Welding wire diameter 2.4 – 4.8
19Main machine body power ≥ 28.6

Customers interested in the wind turbine base welding gantry please contact Weldcom via hotline or leave your information so we can provide detailed support. 

Hỗ trợ tư vấn

Tên is required!

Số điện thoại is required!

Số điện thoại is not in the correct format!

Email is required!

banner
Need assistance with machine information?
Please contact us!
Contact us now

Notice

1800 1123