Fire-resistant door production solution
Solution Introduction
Weldcom provides comprehensive solutions for fireproof steel door production, including sheet metal processing systems, automation, and production management software, covering all stages from cutting blanks, punching, bending, welding, processing frames and door panels to data management and operational optimization. With experience in implementing smart factory solutions and a synchronized ecosystem of equipment and software, Weldcom partners with customers in technology consulting, production line configuration design, and solution implementation suitable for each production scale, contributing to enhancing competitiveness and meeting the increasingly stringent demands of the fireproof steel door market.
Production Process
DOOR PANEL PRODUCTION LINE SOLUTION
1. LASER CUTTING LINE COMBINED WITH BENDING MACHINE
- Material thickness: 0.8 - 1 mm
- Output: 5000 products/month
- Number of workers: 1 person
- Layout area: 450m2 (45m x 10m)
- Automation solution: Gantry robot laser station, transfer table, gantry robot bending station, workpiece positioning table.
2. REINFORCEMENT WELDING
For reinforcement details of fire-resistant steel doors, MIG welding is the solution chosen by many manufacturers due to its ability to create stable welds, high speed, and ease of automation. This technology helps reduce thermal deformation on thin steel sheets, enhances the aesthetics of the product, and optimizes productivity and quality in mass production.
Proposed solution: LASER WELDING MACHINE LS-15000F JASIC (3rd Generation)
3. HONEYCOMB PAPER MgO PANEL ASSEMBLY
- Number of workers: 2 people/table
4. HEAT PRESSING
- Number of workers: 2 people/machine
- Layout area: ~32m2 (8m x 4m)
5. STAMPING
- Number of workers: 2 people/machine
- Layout area: ~40m2 (8000m x 5000m)
Device Information
The cutting process is responsible for processing and shaping the parts of the door leaf, frame, and auxiliary components according to the design drawings, ensuring high precision and laying the foundation for subsequent bending, welding, and assembly processes.
Quickly process mass-produced products with a thickness below 3mm with high precision.
The CNC bending machine is suitable for flexibly processing various types of products, especially thick steel plate parts over 3 mm and structures requiring high bending force.
The material handling and processing system helps automate the process of feeding, transferring, and distributing materials between production stages, reducing dependence on manual operations, optimizing production flow, and enhancing overall plant operation efficiency.
Customers Implemented
